High pressure die casting and Aluminum zinc die casting


Here is everything you should know about high pressure die casting and Aluminum zinc die casting.

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Aluminum die casting is a general method to obtain metal parts constructed by pressing molten aluminum alloy into reusable steel molds under high pressure. These shapes can be used for the production of high-precision and complex products and mass production. Diecastingmould. COM and its partners continue to invest in equipment and technology to ensure the consistency, accuracy and automation of the production process. The combination of automatic monitoring of production process and expert control of technicians enables us to quickly find and eliminate production process faults. Here is everything you should know about high pressure die casting and Aluminum zinc die casting.

 

Advantages of die casting manufacturing

  • High production speed: it can produce a large series of castings with minimal mechanical modification or complete finished products
  • Accuracy and dimensional stability meet tolerance requirements throughout the production process, even for particularly large series
  • Durability and weight: compared with other casting methods, we can obtain light and thin wall castings with high complexity, surface cleanliness and resistance due to robustness and shell free molding
  • High pressure casting products require minimal preparation before electroplating

 

Die casting manufacturing

What are die casting process parameters? In our die casting workshop, we can manufacture castings weighing from 5g to 12kg. For the manufacture of zinc alloy parts, we use hot chamber die casting equipment. This is necessary because the melting temperature of zinc based alloys reaches 900 degrees Celsius. If cold chamber die casting equipment is used for these alloys, the die will bear a large temperature drop and the die life will be significantly reduced. We use cold chamber die casting equipment to cast aluminum and magnesium alloy products for our customers.

 

Although these types of castings have many advantages (high production speed, high product precision, high strength and high product surface cleanliness), they can be said to have an obvious disadvantage - high die cost. But we always respond to customers' needs alone. We use our own resources to produce, repair or replace worn equipment, significantly reducing costs for customers. Similarly, we always look at the work prospects of each project separately. We analyze the duration of the project, the number of products required and the complexity of products. For large projects, we can bear part of the manufacturing cost of tools. Except,

 

To sum up, we can confidently say that through our preference for our company, customers have obtained high-quality products made by high-pressure die casting at the most favorable price in the market, which is among many other manufacturers of these products.

 

 

Aluminum zinc die casting

Aluminum zinc die casting is a widely used manufacturing method to produce aluminum, zinc and other alloy parts by pressing molten alloys into reusable steel molds under high pressure. This process can produce high-precision parts and components with complex geometry and realize large-scale production.

 

Components manufactured using die casting technology can provide sharp geometry and smooth or textured surfaces, making them suitable for a wide range of products and applications. Our high-pressure foundry has a wide range of mechanical equipment to meet the needs of production flexibility. Our machines can design and manufacture molded parts of different shapes and sizes.

 

Diecastingmould. Com has extensive experience in manufacturing pressure castings and in casting components such as accessories, hoses and even electrical components.

 

Diecastingmould. Com has implemented a continuous investment plan to establish 13 fully automatic die casting units using 6-axis ABB Robot and 2-axis CNC spraying system. Our fully automated units are usually used for longer mass production runs. The other four machines are semi-automatic and used for smaller production operations. The plant has a total of 17 aluminum cold chamber die casting machines, weighing from 180 tons to 800 tons. We also have 4 hot chamber zinc die casting machines of 20 tons to 200 tons. We can cast parts from 0.002 to 9.00 kg.

 

Advantages of high pressure casting

High speed production - die casting allows complex shapes to be made to tighter tolerances than many other mass production processes. There is little or no machining, and hundreds of thousands of identical castings can be produced before additional tools are required.

 

Dimensional accuracy and stability - die cast parts are dimensionally stable and durable while maintaining strict tolerances. Castings also exhibit high heat resistance.

 

Strength and weight - the die casting process is suitable for thin-walled parts to reduce weight while maintaining strength. In addition, die casting can combine multiple components into one casting without joints or fasteners. This means that the resistance is the resistance of the alloy, not the resistance of the assembly process.

 

Various finishing technologies - die castings can produce smooth or textured surfaces. They can also be easily plated or finished with minimal surface treatment.

 

Simplified assembly - die castings allow for integrated fasteners such as bosses and pins. It can be drilled according to the size of the drill bit; Alternatively, external threads can be cast.

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